It's finished! We start with this statement because this was the build that almost did us in!
We love this quote because it clearly was written to describe this project:
"It always seems impossible until it's done." - Nelson Mandela
This project really tested our motto: Try, Learn, Share—we learned so much by trying something that was totally new to us and sticking with it so that we could share our experiences and trials.
Let’s back up. When Steph decided to turn her guest room into a office/studio, it was apparent she needed a new desk. There is a great nook in the room that just cried out for a built in, floating desk. Research on the web showed it was a completely do-able project, so we thought, why not? We can do this. Steph came up with a plan and even built a little scale model. In hindsight, we apparently needed just a little more design and engineering work on the plan.
We don't necessarily encourage you to use our step by step tutorial but encourage you to study our procedure as a way to education yourself on how to and how not to do things if you decide to build your own floating desk. We are so happy we tried this, we learned so much from it, and are excited to share!
Check out the end of this post for a detailed list of materials we used.
First we measured the space where the desk needed to fit. Then we marked and cut the 2x4 boards.
We used the magnetic stud finder (see this post for a demonstration of the stud finder) to mark the screw holes placement and dry fit the (3) 2x4 boards that connected directly to the walls. We made sure everything was level and at the right height for Steph. We even brought in the computer chair to test out the height.
Next we screwed the 2x4’s into the wall. We made sure to screw into as many studs as we could and added a few wall dog screws (screw and anchor in one) where studs were not available.
We added a metal bracket in each corner to secure all three boards to each other.
The middle 2x4 needed to be notched out a bit so it and the 1x4 board that would be flush with the other boards.
Next we dry fit the 1x4 pine board that attaches to the top. We were not sure how to attach the wood. We ended up making pocket holes using the kreg jig system. This was our first time using this tool and are really happy with the results (learn more about kreg here).
Each slat had 4 staples that needed to be removed and then Mom sanded the boards.
Then Mom moved on to stain and seal all the slats. The seal she chose was actually recommend by the contractor that did a major remodel at her house.
Note from Vicki:
We used a compressor and nail gun to attach the slats to the frame. This was our first time using both these tools but after reading through the manuals and safety tips we felt confident and look forward to using these tools again.
We made sure all the nails were flat and added a little putty over the back nail holes.
Now onto the front of the desk. This is made of two sliding wood panels and a spacer.
We routed two parallel grooves in each of the 1x2 boards. We made our own make-shift jig to make sure the lines were nice and straight. This was the first time we used a router. Please see our additional post on "what we learned" about using a router.
We cut the angle bars to size and glued the bar to the back of the 1x2 routed boards. We used scrap 1x2 wood to make the side pieces. We clamped all this for 24 hours. Then we added the doors and glued the frame together.
After this was dry, we added construction adhesive to the top lip of the aluminum, put the front in place, clamped it and let it sit for 24 hours.
We realized since the keyboard tray was wider than the left side drawer, there had to be a gap between the doors in order for the keyboard tray to come out. We decided to make a little wood spacer that would make the doors look finished. We attached metal clips and Sugru adhesive to achieve this look. We added a keyhole embellishment to make it look intentional.
What do you think? Have any ideas to make this better? Please leave any questions you might have in the comments below!
Please note: We are not sponsored by any of the companies/products that we used. These products were picked and bought by us.
FYI: We are not professionals, and we don’t claim to be. This is what we found worked for our project. Yours may need a little different approach. Safety first!
FYI: Affiliate links are being used on this page. Purchasing via these links help support MDP!